TOOL AND DIE MAKING

           Tool and die makers were specialized engineers in the manufacturing industry who make jigs, fixtures, dies, molds, machine tools, cutting tools (such as milling cutters and form tools), gauges, and other tools used in manufacturing processes.  Depending on which area of concentration a particular person works in, he or she may be called by variations on the name, including tool engineers, tool designers, mould designers, design engineers or tool and die specialists.

     Tool and die makers were a class of engineering who work primarily in toolroom environments-sometimes literally in one room but more often in an environment with flexible, semi permeable boundaries from production work. They were skilled artisans (craftspeople) who typically learn their trade through a combination of academic coursework and hands-on instruction, with a substantial period of on-the-job training that is functionally an apprenticeship (although usually not nominally today). Art and science (specifically, applied science) are thoroughly intermixed in their work, as they also were in engineering. Mechanical engineers and tool and die makers often work in close consultation. There was often turnover between the careers, as one person may end up working in both at different times of their life, depending on the turns of their particular educational and career path. (In fact, there was no codified difference between them during the 19th century; it was only after World War II that engineering became a profession exclusively defined by a university or college engineering degree.) Both careers require some level of talent in both artistic/artisanal/creative areas and math-and-science areas. Job-shop machinists can be any combination of toolmaker and production machinist. Some work only as machine operators, whereas others switch fluidly between tool room tasks and production tasks.

POST DIPLOMA IN TOOL DESIGN

Duration of the Course                       3 years + 1 year Mandatory on Job Training

Qualification                                       SSLC

Admission                                          Through Merit & Counselling during June Every Year.

NTTF (Nettur Technical Training Foundation)

Diploma in Tool and Die Making

Objective

The Course provides thorough practical and theoretical input to the trainee wherein he will be a technician in the area of Tool Design and Manufacturing.
The Trainee will be able to apply the skill acquired immediately to the needs of tooling industry.

Subject of Study :

Theory:

English, Applied Science, Mathematics, Engineering Drawing, Basic Electronics, Computer Programming, Production Technology, Material Technology, Electrical Technology, Strength of Material, Tool Design Theory (Press Tools, Dies, Moulds, Jigs & Fixtures), Pneumatics and Hydraulics, Quality Control & Metrology, Industrial and Production Management, Estimation & Costing, Heat Treatment & Surface Treatment, CNC Technology.

Practical:

Bench Work Including Advanced Fitting, Machine Work Including Conventional and Special Tool Room Machines like Jig Boring, Jig Grinding, EDM, etc. Training in Inspection, Heat Treatment, Maintenance and Design Office. Exposure to Sheet Metal Presses, Plastic Moulding Machines and Pressure Die Casting Machines. Practice in Auto CAD, CNC Machine Operation and Low Cost Automation.

project work:

Production of Jigs, Fixtures, Gauges, Press Tool and Mould based projects.

Eligibility :

*Pass in SSLC/+2/PUC/12th Std/Vocational course. Age maximum 21 years

Courses Offered at:

1. Tellicherry

2. Dharwad

3. Vellore

4. Bangalore

5. Gannavaram

6. Coimbatore

7. Cochin

8. Jamshedpur

9. Hyderabad

10. Murbad

Course commences:

July every year

Issue of applicaton:

April every year.

I Year : Theory Subjects

1          Production Technology - I

2.         Engineering Mathematics

3.         Engineering Drawing - I

4.         Basic Electronics

5.         Basic Computer Applications

6.         Material Technology - I

7.         Applied Science

Practicals

1.         Workshop - i

2.         Applied Science Lab

II Year : Theory Subjects

1.         Production Technology - II

2.         Engineering Drawing - II

3.         Material Technology - II

4.         Strength of Materials

5.         Engineering Metrology

6.         Press Tool Theory - I

7.         Jigs & Fixtures Theory

Practicals

1.         Workshop - II

2.         Auto CAD

III Year : Theory Subjects

1.         Press Tool Theory - II

2.         Press Tool Design

3.         Mould Theory

4.         Mould Design

5.         Hydraulics & Pneumatics

6.         Industrial Management

Practicals

1.         Workshop - II

2.         CNC Technology

IV Year

1.         Inplant Training

2.         Project Work

3.         Viva – Voce

Subjects of Study

Details of Practical Training

            Bench working including Drilling machine operations

Shaping, Turning, Milling, Grinding, Jig Boring, Special Machining operations like Jig Grinding, EDM, Tool Milling etc.,

           

Training in Inspection, Heat Treatment, CNC Machining, Maintenance, Planning, Exposure to plastic Moulding Machines, Pressure Die Casting Machines, Presses etc.

Manufacturing and tryout of varieties of Press Tools, Moulds for Plactics, Die Casting Dies, Jigs & Fixtures, Gauges etc.

Training in Auto CAD, CNC Machine Programming & the high-end softwares related to design and manufacturing

Details of Practical Training

a.         Design Practice

            Drafting practice from fundamentals to typical tool drafting.

b.         Tool design

            Press Tools

            Moulds for Plastics

            Pressure Die Casting Dies

            Jigs & Fixtures

C.        Theory :

            Code of Practice for Engineering Drawing

            Jigs & Fixtures

            Press Tool Theory

            Plastic Mould Theory

            Theory of Pressure Die Casting Dies

            Material Technology & Heat Treatment

            Tool Room Management

            Design for Manufacturability

            Metrology and Measuring Techniques

C1.      Software Exposure :

            Solid Works and UG

Selection

Stage 1            Preliminary selection on the basis of marks scored in the qualifying exam

             

Stage 2            Interview

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